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Manufacturing

Find resources by the Avathon staff about manufacturing and artificial intelligence.

Can the synthetic workforce help manufacturers navigate a wave of retirements?

May 15, 2025

America is entering a workforce crisis. Industrial operators are at risk of losing the institutional knowledge of retiring workers. At the same time, they’re struggling with attracting and retaining new generations of digital natives. Approximately 48% of Gen Z employees in manufacturing intend to leave their jobs within the next three to six months. Industrial AI can help with both ends of this generational divide, ingesting decades worth of historical data, trends and learnings while also empowering new workers with the benefits of sophisticated prediction, diagnosis, prescription and automation. This upskilling is critical.

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Meet the synthetic workforce: Highlights from TiECon 2025

May 2, 2025

At TiECon Silicon Valley 2025, Microsoft CEO Satya Nadella reminded us that AI is not an isolated breakthrough — it’s the result of decades of innovation across personal computing, the Internet, mobile and cloud. Each wave of progress has compounded, giving rise to the explosive momentum we see in AI today. But perhaps his most lasting point wasn’t technical. “You can’t innovate without empathy,” Satya said during the grand keynote. True innovation means understanding the world through someone else’s eyes — knowing what they need and building accordingly. That message set the tone for my fireside chat later in the day with Claudia Chandra, Chief Product Officer at Honeywell Connected Enterprise.

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Here’s why you’re not getting enough value from your unstructured data

April 23, 2025

Imagine your technician having a “conversation” with your equipment data to troubleshoot failures and system problems. Or automatically analyzing accident reports and camera footage to make your employees safer. These applications are available today for companies that use AI to interrogate their unstructured data—the event logs, images, customer feedback social media posts and reports that technicians and managers create each day. Without powerful technology, it’s difficult or impossible to analyze at scale, making it effectively invisible to your teams.

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Three AI-powered skills you need to tackle the perfect storm of aging workers and assets

April 16, 2025

Up to $500,000. That’s how much oil and gas operators could lose from just one hour of equipment downtime. These losses can add up quickly too. Based on the most recent downtime figures, industry operators face up to 27 days of downtime per year due to faulty equipment, costing potentially $38 million in lost revenue. If lost money wasn’t problematic enough, a lack of qualified maintenance personnel is exacerbating the issue. Consider this: 50% of energy industry workers are over 45 and expected to retire in the next 5 to 10 years. That’s a lot of subject matter expertise out the door. Meanwhile, equipment continues to age—with four out of ten offshore facilities over 15 years old. It’s a perfect maintenance storm.

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Embrace uncertainty to create supply chain resilience

April 1, 2025

Is unpredictability—the uncertainty that comes with ever-evolving supply chain disruptions—an unavoidable risk? Can technology help mitigate those issues? Ongoing supply chain disruption, including the ongoing uncertainty of global tariffs, will increase adoption of AI in the supply chain. AI and other transformative technology untangles supply chain knots by modeling uncertainty and managing risk through AI applications rooted in reinforcement and unsupervised learning, stochasticity (randomness) and knowledge graphs. 

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Data is key to implementing AI in the manufacturing industry

March 17, 2025

As 2025 unfolds, several trends are converging to reshape how manufacturers use artificial intelligence to harness the value of their operational data. The sheer volume of data produced by industrial assets can be mined, analyzed and used to create high quality, more reliable products. With all these assets generating information, it’s easy to become overwhelmed. So many users simply cherry pick the information they think they need – or they don’t listen at all. Data is the lifeblood that fuels AI performance, allowing models to learn, adapt and provide accurate recommendations. Put simply, the more diverse and comprehensive the data, the better AI applications perform.

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Can the military use AI to promote government efficiency while maintaining readiness?  

March 4, 2025

The Pentagon spends more than $100 billion each year on direct labor and maintenance parts. That’s billion with a Capital B. And that doesn’t include associated logistics costs; those add millions of dollars to the total. The advent of better industrial AI tools begs a question: Can AI applications maintain mission readiness while reducing government spending? In an era of government efficiency, can employees use AI to increase the mission readiness of defense forces and the assets they depend upon? With the right technology, the military can boost mission readiness while also ensuring the resilience of logistics and supply chains in contested environments. With AI, how much of that $100 billion figure could be reduced?

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How is industrial AI transforming risk management?

February 25, 2025

Safety issues had become a major pain point for one oil and gas supermajor. The company was racking up nonadherence safety compliance reports and numerous workforce productivity issues across its myriad locations. Enter AI-enabled computer vision. By layering Industrial AI applications on top of CCTV cameras, the company reduced its safety incidences by 90%, saving more than 11,000 workforce hours. Use of AI-powered technologies like Visual AI enables managers to be constantly aware of safety compliance, whether on an oil rig or in a manufacturing facility.

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industrial ai

Product sheet: Optimize industrial processes with AI

January 24, 2025

From the energy sector to utilities to manufacturing environments, industrial operators today need reliable systems to improve production efficiency, reduce delays, and prevent equipment downtime. Whether your company is tapping into the advantages of AI for the first time or ready to scale its value across your organization even further, Avathon provides the breadth and depth of our patented, flexible, and intuitive applications together in one powerful, holistic platform: Avathon Industrial AI.

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A new future built on a foundation of industrial AI 

January 20, 2025

Even though the origins of artificial intelligence (AI) date back to the 1940s, AI has never captured the imagination of the business, government, and the public like we have seen in recent years. It’s suddenly even common to find AI breakthroughs covered in national news broadcasts. A huge part of this groundswell of interest stems from the simple fact that there’s serious money to be made in the field of AI.

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Digital twins: models of the real world powered by industrial AI

January 13, 2025

Seemingly everyone is talking about how a digital twin will improve business as part of an overall Industrial AI strategy. But what does the phrase really mean, and how can a digital twin help manufacturers, shippers, and industrial companies? Simply put, a digital twin is a virtual representation of an object or system that spans its entire lifecycle; this mirror image is updated from real-time data and uses simulation, machine learning, and AI-enabled reasoning to glean insights into the operation of the real system being modeled. 

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Learn how AI can help optimize manufacturing production with ai-powered transparency.

Case study: Optimizing production via AI-powered transparency

December 3, 2024

In this case study, learn how a global beverage manufacturer improved plant efficiency across multiple locations with quantified granular performance insights.

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Learn how CCTV cameras can be effective assets in fire safety.

Case study: Delivering real-time fire safety with AI-powered CCTV

November 21, 2024

Closed-circuit television (CCTV) cameras have primarily been thought of as security systems, not fire safety systems. But if you combine those same CCTV cameras with leading-edge AI capabilities, you transform them into proactive analytical assets that provide actionable insights and automated alerts to better manage risk, increase worker safety, and improve security.

Read More »
Visual AI improved the processing of potato chips at a factory in India. Learn how.

Case study: Enhancing quality control with visual AI inspection

November 21, 2024

One of India’s leading potato chip producers was discarding up to 7% of its finished product due to defective quality issues. When manual inspection results did not generate the desired quality improvement outcome, they turned to Avathon Visual AI—taking advantage of computer vision-enabled efficiencies that quickly delivered significant quality control gains.

Read More »
Monitoring staff in a warehouse to prevent forklift accidents with visual ai

Use case: Preventing forklift accidents with visual AI

November 21, 2024

Forklift incidents are costly, and far too common, with 7,290 accidents in 2020 alone, resulting in a median of 17 lost days of work per incident. Learn how HSE managers can reduce forklift incidents by creating a system of improvement that starts with Avathon Visual AI Advisor

Read More »
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